Industrial

Our

Featured Projects

All American Homes Manufacturing Plant

Forest City, North Carolina

All American Homes, the nation’s leading manufacturer of systems-built homes, expanded their operational footprint with a cutting-edge production and warehouse addition to their existing facility. With a network of state-of-the-art manufacturing centers across seven states, this strategic expansion enhances their industry-leading production capabilities. Our team seamlessly integrated the new construction with ongoing operations, ensuring uninterrupted manufacturing while delivering additional production space and warehouse capacity.

Bluegrass/Brown Forman Cooperage

Lynchburg, Tennessee

Bluegrass Cooperage partnered with D.F. Chase to create a 35,000-square-foot barrel storage and processing facility. The complex features 28,000 square feet of climate-controlled warehouse space optimized for used-barrel storage, complemented by 7,000 square feet of modern office space. Our team delivered a facility that balances industrial functionality with professional workspace, ensuring Bluegrass Cooperage can efficiently manage their barrel inventory while maintaining efficient administrative operations.

 

Bulleit Distribution Warehouses Nos. 8, 9, 10 and 11

Bulleit Distribution Warehouses Nos. 8, 9, 10 and 11

Shelbyville, Kentucky

Diageo, the global alcohol branding leader, selected D.F. Chase, Inc. to expand their barrel storage capacity with four new 57,490-square-foot warehouses. Each warehouse integrates sophisticated safety features essential for storing maturing spirits, including Class 1/Division 1 explosion and spark-sensitive rated mechanical and electrical systems. The combined facilities safely house over 105,000 barrels of aging spirits, protected by innovative safety features including a six-foot-high concrete containment wall with operational floodgates designed to contain potential leaks or catastrophic events. These pre-engineered structures showcase our expertise in specialized industrial construction, featuring insulated metal walls and roof systems that maintain precise atmospheric conditions vital to the product maturation process.

 

Crossville Ceramics

Crossville, Tennessee

Crossville Ceramics partnered with Chase Design-Build, a subsidiary of D.F. Chase, Inc., to master plan and deliver their state-of-the-art tile production facility through multiple strategic expansions. The initial 265,000-square-foot complex integrates raw material storage, rolling mills, process areas, kiln lines, and a distribution warehouse. Subsequent expansions added 60,000 square feet of warehouse capacity and 9,000 square feet of process areas, followed by an additional 85,000-square-foot warehouse expansion. Each phase was contracted to Chase with single source responsibility for design and construction.

 

DEX Imaging Headquarters

Nashville, Tennessee

DEX Imaging, the nation’s largest independent dealer of copier sales and service, showcases their commitment to excellence in their sophisticated 33,000-square-foot retail complex. The facility combines an expansive warehouse with modern office and sales areas, enabling DEX to deliver superior service to their growing customer base. The distinctive exterior features concrete tilt panels enhanced with stone veneer accents, topped by a durable TPO roof system supported by metal joists and decking. Inside, custom millwork, porcelain tile, and detailed drywall ceiling bulkheads create an upscale environment, complemented by practical epoxy floors and carpeted areas.

 

Estron Chemical

Calvert City, Kentucky

Estron Chemical, a global leader in additives and polymeric resin manufacturing, partnered with D.F. Chase, Inc. to create their advanced research and development facility in Calvert City, Kentucky. The complex features a state-of-the-art laboratory designed to NFPA 45 standards, complemented by modern office space and employee amenities. This facility enhances Estron’s ability to deliver innovative products and solutions to their worldwide customer base.

Federal Capital Warehouse

Washington, DC

Chase Design-Build, a subsidiary of D.F. Chase, Inc., transformed a fire-ravaged 135,000-square-foot facility into a fully restored industrial complex. The extensive reconstruction addressed the completely destroyed 20,000-square-foot office area, repaired 40,000 square feet of heat-damaged structural steel roof, and remediated 30,000 square feet of deterioration from years of abandonment. The comprehensive renovation delivered new office space, warehouse upgrades, modern overhead doors, and an advanced emergency response fire sprinkler system, while enhancing the facility’s exterior with new concrete work and landscaping.

Gallatin Redrying and Storage Company

Gallatin, Tennessee

Gallatin Redrying and Storage Company partnered with D.F. Chase, Inc. to modernize their R.C. Owen Redry Facility through a complex 47,494-square-foot transformation. The project replaced an aging tobacco processing facility with a new structural steel complex while carefully preserving existing systems and machinery through comprehensive weather protection measures. The new facility features a two-story office space and an advanced Mack tract system for tobacco redrying operations. Strategically executed between processing seasons, the project commenced after the April 2011 processing cycle and delivered a fully operational facility in time for the next harvest, ensuring zero operational downtime.

General Motors Logistical Optimization Center

Spring Hill, Tennessee

General Motors selected D.F. Chase, Inc. to construct a 328,000-square-foot parts distribution center supporting their Saturn manufacturing operations. The streamlined facility, featuring precast exterior wall panels, was delivered in an accelerated four-month timeframe to meet GM’s production schedules.